AUTOMATIC DISK CUTTING LINES

Composed by:

• COIL CAR
• MOTORIZED DECOILER
• THREADING DEVICE TO INTRODUCE THE COIL HEAD IN THE STRAIGHTENER
• COMBINED STRAIGHTENER-FEEDER OR, AS AN ALTERNATIVE, SEPARATE STRAIGHTENER AND FEEDER WITH LOOP
• ZIG-ZAG DISC CUTTING MACHINE WITH CIRCULAR BLADES AND ARM FOR AUTOMATIC DISC DISCHARGING
• SHEAR FOR SCRAP CUTTING
• ARM FOR AUTOMATIC DISC DISCHARGING
• DISC EXIT CONVEYOR BELT WITH MARKING UNIT INTEGRATION (IF REQUIRED)
• DOUBLE OR MORE POSITION DISC STACKER
• PULLER FOR AUTOMATIC SCRAP EXTRACTION

Advantages: –

• HIGH FLEXIBILITY: to produce a different disc diameter a simple blades adjustment is required
• COSTS SAVING: no need to invest money in blanking dies
• MATERIAL SAVING: the zig-zag cutting allows to save material (scrap) until 15%
• LOW INVESTMENT COMPARED TO A BLANKING LINE WITH PRESS – CUT WITHOUT BURS
• AUTOMATIC DISC STACKING

HOURLY PRODUCTION RATE: from 300 to 700 pieces per hour for the average of the disc diameters, depending on the configuration

PRODUCTION TYPE: possibility to produce discs with diameters from 260 to 1000mm with thicknesses from 0,5 to 6mm

Single row from Ø 180 to Ø 1600. Max thickness 6mm.
ZIG-ZAG (Quincunx) from Ø 180 to Ø 1000, until six quincunx rows.
COIL with a width until 1700 and thickness 5mm.
STACKING MACHINES FOR DISKS. Until 25 stacks with pallets directly on the ground.