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Automatic line with disc cutting machine Elma model

Composed by:

  • COIL CAR
  • MOTORIZED DECOILER
  • THREADING DEVICE TO INTRODUCE THE COIL HEAD IN THE STRAIGHTENER
  • COMBINED STRAIGHTENER-FEEDER OR, AS AN ALTERNATIVE, SEPARATE STRAIGHTENER AND FEEDER WITH LOOP
  • ZIG-ZAG DISC CUTTING MACHINE WITH CIRCULAR BLADES AND ARM FOR AUTOMATIC DISC DISCHARGING
  • SHEAR FOR SCRAP CUTTING
  • ARM FOR AUTOMATIC DISC DISCHARGING
  • DISC EXIT CONVEYOR BELT WITH MARKING UNIT INTEGRATION (IF REQUIRED)
  • DOUBLE OR MORE POSITION DISC STACKER
  • PULLER FOR AUTOMATIC SCRAP EXTRACTION


Advantages:

  • HIGH FLEXIBILITY: to produce a different disc diameter a simple blades adjustment is required
  • COSTS SAVING: no need to invest money in blanking dies
  • MATERIAL SAVING: the zig-zag cutting allows to save material (scrap) until 15%
  • LOW INVESTMENT COMPARED TO A BLANKING LINE WITH PRESS – CUT WITHOUT BURS
  • AUTOMATIC DISC STACKING

HOURLY PRODUCTION RATE: from 300 to 700 pieces per hour for the average of the disc diameters, depending on the configuration

PRODUCTION TYPE: possibility to produce discs with diameters from 260 to 1000mm with thicknesses from 0,5 to 6mm

Other

Automatic discs cutting and stacking lines, with Elma model disc cutting machine

Single row from Ø 180 to Ø 1600. Max thickness 6mm.
ZIG-ZAG (Quincunx) from Ø 180 to Ø 1000, until six quincunx rows.
COIL with a width until 1700 and thickness 5mm.
STACKING MACHINES FOR DISKS. Until 25 stacks with pallets directly on the ground.

Other

Automatic destacker

With single or double pickup station. Productivity up to 60 m/min.

  • Width 2000 mm
  • Thickness 4 mm

Other

Cutting and automatic blank stacking line, for the production of stainless steel blanks, length up to 10 mt

Line equipped with a precision straightener type R50, hydraulic shear and stacking and transport system of the blank stacks to the customer warehouse, it is able to produce from 3 to 11 blanks per minute of 10mt and 1 mt length respectively.

  • Max. strip and blank length 1600 mm
  • Strip and blank thickness from 0,7 to 5 mm
  • Processed materials: pre-painted steel, galvanized steel, stainless steel, Aluzinc S250

Other

“Eco compact” embossing line for automatic cutting and stacking of aluminium blanks.

This compact embossing and longitudinal cutting line is suitable for the production of rectangular and trapezoidal aluminium blanks.  Even though it does not boast a very high hourly production, it is able to satisfy the requirements of most customers on the basis of low investment and reduced base footprint.

  • Strip width from 200 to 1200 mm
  • Strip thickness from 0,15 to 1 mm
  • Hourly production up to 40 blanks per minute
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